When manufacturers weigh whether to handle converting in-house or outsource it, the conversation often starts with visible costs — equipment, labor, and material. But the reality is that many of the most expensive challenges are the ones hiding in plain sight.
At ANCI Composites, we’ve seen how these hidden costs can add up — and how outsourcing can save time, money, and resources while keeping projects on track.
The Hidden Costs of In-House Converting
1. Equipment Downtime
Machines require maintenance, calibration, and setup changes. Every hour a line sits idle adds up to lost production and lost revenue.
2. Labor Inefficiencies
Converting requires skilled operators, training, and oversight. Shifting staff away from core production means opportunity costs — talent not being used where it matters most.
3. Material Waste
Trial runs, setup scrap, and mistakes during cutting, slitting, or laminating can quickly turn into thousands of dollars in wasted material.
4. Limited Flexibility
In-house lines are often geared for volume, not for small pilot runs or specialized jobs. That means missed opportunities to test new products or serve smaller customers profitably.
5. Capital Investment
Upgrading or maintaining converting lines can require significant capital, tying up resources that could be used for innovation or scaling production.
How Outsourcing with ANCI Composites Solves These Challenges
- Scalable Capacity – From pilot trials to full production runs, we adapt to your needs.
- Specialized Expertise – Our team is focused on converting and composites every day, so you don’t need to build that capability internally.
- Reduced Waste – Precision processes minimize scrap, saving material and money.
- Cost Predictability – Turn hidden costs into a clear, transparent service agreement.
- U.S.-Based Advantage – With operations in Dalton, GA, we offer shorter lead times, faster response, and reliable domestic support.
The Bottom Line
The decision isn’t just about whether you can do converting in-house — it’s about whether you should. By outsourcing to ANCI Composites, you reduce hidden costs, free up capital, and gain a flexible partner committed to your success.
👉 Ready to explore how we can support your next project? Contact us today.