Thermal Lamination

Thermal lamination enables strong, adhesive-free bonding by using at least one low-melt component. This process produces smooth, uniform surfaces and can include up to 8 layers with or without powdered adhesives.

Sonic Bonding

Sonic bonding uses ultrasonic vibrations to bond materials without adhesives or excessive heat—ideal for multi-layer composites with materials that have different melting points. ANCI Composites™ offers sonic bonding of up to 6 layers, across materials up to 126″ wide, using 14 programmable bonding zones.

Slitting

We provide precision slitting services for master rolls up to 168″ wide, helping customers achieve exact widths while minimizing waste and improving downstream processing efficiency.

Toll Conversion

ANCI Composites™ offers toll converting services at both of our manufacturing facilities in Roanoke, Alabama, and Dalton, Georgia. Our plants support not only production but also technical development and R&D for customers worldwide, helping to refine and scale new products efficiently.

Calendaring

Our calendaring capabilities include a lab-scale calendar for testing and prototyping, along with two full-scale production lines. These lines apply controlled heat and pressure to densify, smooth, or modify roll goods. We offer both smooth and point bond calendaring methods for materials up to 86″ wide.

Custom Composites

At ANCI Composites™, we specialize in designing composite materials tailored to your exact needs. Whether you provide detailed specifications—or just a general idea of the performance you’re seeking—we can help you develop the right solution. We can customize our in-house materials like CLAF® and MILIFE® to meet performance requirements such as tensile strength, permeability, stiffness, or barrier properties.

Composite Applications

Packaging solutions 

Filtration composites

Building wraps / underlayments

Weed block fabric 

Car covers 

Pond / Aquaculture liners 

Industrial padded fabric

High-performance composites

and more…